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Rework
THE RW SERIES ARE COMPATIBLE WITH CONVENTIONAL & LEAD FREE SOLDER*.
CUSTOM NOZZLES AND FOUNTAINS FOR LEAD FREE SOLDER ARE ALSO AVAILABLE!
*Lead free solder may necessitate optional nitrogen inertion of entire system to minimize dross formation. Ceramic coatings are also available to combat the corrosive nature of lead free solder and other materials such as tin.
The RW Series (RW116 shown) is the only through hole soldering machine on the market with a PCB capacity of 24"x24" (610x610mm). It has been engineered to provide high thermal performance and is easy to use through intuitive commands. Execution is accomplished through a convenient menu based touch screen. Long life is inherent by design. The use of high MTBF components and state of the art technology incorporated into this robust machine enhance its productivity. The machine is capable of accepting a wide variety of quick change solder nozzles, up to 20 x 2", to accommodate most connector sizes and PGA's. Fine pitch components or connectors are easily accomodated. The RW series exhibits excellent thermal distribution over the entire solder wave area of any nozzle. This allows thru hole components with high thermal demands such as DC-DC converters, heat sinks and others to be evenly heated, and removed quickly and consistently without the temperature gradients often found in other equipment.
Features of this machine include multi axis fully adjustable PCB fixturing with powered descent over the solder nozzle, solder pot lip ventilation (under PCB), and very fast (60sec. or less to 100° C) convective preheat without overheating the PCB. Foot pedal actuation is also standard for hands free operation of the soldering cycle. Networking is also available for those who demand the ultimate in process control and reporting. ISO process compliance is facilitated with documented and restorable process parameters.
Why let your competition be the one who can out produce, and out perform your current PCB rework process? Contact the sales team at Premier Tool Works for information on how we can provide solutions to reworking your PCB's and other soldered products!
STANDARD FEATURES:
 Touch screen control panel
 Computerized digital control system, off the shelf replacement parts
 Electronic programmable Z axis
 Powerful 1/4 hp pump motor w/closed loop digital speed control
 Digital PID temperature control
 Non-contact infrared preheat thermocouple with preheat idle
 Dual, high temp, AC powered, air cooled laser targeting pointers
 Fully adjustable X & Y axial pallet fixturing, mounted on precison linear bearings
 One hand locking clamps (4) with spring loaded retainers (2) for thermal expansion of PCB
 45 degree detented tilt fixturing provides access to underside of PCB (see below)
 Center support for large PCB's
 Preheat under temp and over temp monitors
 Solder under temp and over temp monitors
 Nitrogen inerted pump column with automatic control valve (excluding regulator & gauge)
 System Fire Safety package
 Optimized thermal storage convective preheat system
 Adjustable temp rise on preheater
 Calibration port for thermocouple (type J)
 Password protected temperature settings
 Easy access to heater strips for ease of maintenance
 Foot pedal or touch screen actuation of solder wave
 Modular design
 Rapid cycle times as all points are reworked simultaneously!
 Flexible X-Y PCB fixturing with quick adjustment / removal
 Manual control of all pertinent machine functions
 Machine tool quality construction
 High solder flow and pot capacity
 Comprehensive operating manual
 Diagnostic, alarm, and status messaging through touch screen
 All stainless steel double wall construction
 Custom stand with locking doors
 24" X 24" (610mm x 610mm) PCB capacity
 Unobtrusive lip venting system at solder pot
 Ergonomically designed swing and tilt operator console
PCB shown tilted at 45° in detented fixture (above left).
Also shown is a closeup of spring loaded thermal expansion clamp (above right).
PROGRAMMABLE FEATURES:
 Wave Height / pump speed (100 - 1725 rpm, 1 rpm increments)
 Wave Duration (.01 - 99.99sec, .01sec increments)
 Idle Speed (100-1725 rpm, 1 rpm increments)
 Flush Speed (100-1725 rpm, 1 rpm increments)
 Flush Duration (.01 - 99.99sec, .01sec increments)
 Solder Temperature (1 - 425 deg C, 1 deg increments)
 Preheat Temperature (10 - 125 deg C, 1 deg increments)
 Z axis travel (.100 - 2.00 inches, .001 increments)
 Manual Pump control
 Display brightness
 Manual or timed solder cycle
BENEFITS:
 Ease of use through intuitive menus
No proprietary control system!
 Recordable, restorable, digital settings for ISO compliance
 Highly stable solder wave
 Ease of maintenance
 Maximum flexibility of a modular system
 Can be utilized as a manual mini-wave w/out palletizing
 Selective soldering with appropriate tooling
OPTIONS:
 Nitrogen inerted solder pot
 Color Touch screen
 Network data reporting and process monitoring
-NEW- Software based decel and/or accel ramps for superb icicling control on long or difficult leads
Custom modifications are available, please Contact Us
Custom function programming
 CERTIFIED version is available (fully tested for compliance in 2004)
Specifications:
Weight
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1500 lbs
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Dimensions LxWxH in.
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96 x 60 x 60
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Max. solder temp
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425 C
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Solder Capacity
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365 lbs.
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Voltage Requirements
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240VAC, 3phase
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Power Required
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30 amps, 3phase
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Air Volume Motor
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1/50hp AC
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Exhaust
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400cfm nominal
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Air Supply
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5cfm max. @ 80psi
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Based on our commitment to continually improve our products, we reserve the right to change speciifcations without notice
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