Selective Soldering

<body topmargin=0 leftmargin=0 marginheight=0 marginwidth=0> <table cellpadding=0 cellspacing=0 border=0><tr> <td valign="top" colspan=2 height=80 BGCOLOR="#000000" TEXT="#F7F7FF" bgproperties="fixed" background="12a00500dvldtc.gif"> <div> <B><IMG SRC="13a28220.gif" border=0 width="40" height="34" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B><FONT SIZE="5" COLOR="#0099FF" FACE="Arial" ><I><B>  </B></I><I><B>PREMIER TOOL WORKS</B></I></FONT><B>     |     </B><A HREF="index.htm" TARGET="_top" TITLE="PREMIER TOOL WORKS"><U><B>home</B></U></A></div> <div> back to  <A HREF="id3.htm" TARGET="_top" TITLE="Products and Services"><U><B>Products and Services</B></U></A></div> </td> </tr><tr> <td valign="top" width=210 BGCOLOR="#000000" TEXT="#F7F7FF" background="12bd2c00dvldtc.gif"> <div> <A HREF="id10.htm" TARGET="_top" TITLE="Solder Pots"><U>Solder Pots</U></A></div> <div> <A HREF="id8.htm" TARGET="_top" TITLE="Preheaters"><U>Preheaters</U></A></div> <div> <A HREF="id9.htm" TARGET="_top" TITLE="Fluxers"><U>Fluxers</U></A></div> <div> <A HREF="id15.htm" TARGET="_top" TITLE="Rework"><U>Rework</U></A></div> <div> <B>Selective Soldering</B></div> <div> <A HREF="id17.htm" TARGET="_top" TITLE="Repair"><U>Repair</U></A></div> <div> <A HREF="id20.htm" TARGET="_top" TITLE="Custom Soldering Equipment"><U>Custom Soldering Equipment</U></A></div> <div> <A HREF="id21.htm" TARGET="_top" TITLE="Solder Fountains or Nozzles"><U>Solder Fountains or Nozzles</U></A></div> <bR> </td> <td valign="top" height=400 BGCOLOR="#555555" TEXT="#080000"> <div> <I><B>Selective Soldering</B></I></div> <DIV ALIGN="LEFT"></DIV> <div>  <IMG SRC="14765540.jpg" border=0 width="357" height="340" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> <B>SELECTIVE SOLDERING IS COMPATIBLE WITH CONVENTIONAL & LEAD FREE SOLDER*.</B></div> <div> <B>CUSTOM NOZZLES AND FOUNTAINS FOR LEAD FREE SOLDER ARE ALSO AVAILABLE!</B></div> <div> <B> *Lead free solder may necessitate optional nitrogen inertion of entire system to minimize dross formation. </B><B>Ceramic coatings are also available to combat the corrosive nature of lead free solder and other materials such as tin.</B></div> <bR> <bR> <div> The <B>SS3800 </B>is designed for HIGH volume production selective soldering and can be retrofit to an existing line with full SMEMA interface. The 3800 will handle pallets or PCB's up to 12" x 18" with an output rate capability of <B>10 panels per minute! </B>The machine can be modified to accept larger assemblies up to 24" x 24". This series of selective soldering equipment can be configured with optional, multiple solder pots with dedicated solder nozzles and bar code ID for running various types of product in the same system without any changeover! This machine uses a servo driven INLINE walking beam conveyor which receives an unsoldered assembly and delivers it completed at the exit. The cycle is <I><B>fully automatic with no operator involvement</B></I>. A unique feature of our walking beam is the ability to detect misaligned product or product with missing pilot holes, which will halt operation before damage occurs.</div> <bR> <div> The system uses our proven <A HREF="id9.htm" TARGET="_top" TITLE="Fluxers"><U>Fluxers</U></A>, as well as our <A HREF="id8.htm" TARGET="_top" TITLE="Preheaters"><U>Preheaters</U></A>. Unlike most competitive equipment available, the 3800's use a PLC rather than a custom controller and or software. Our design is also very user and maintenance friendly. Machine tool style and quality of construction allows simple access to all maintenance items. The solder pot is mounted to bearing rails so the pot can be extricated from the machine by simply rolling it back and locking in place. Solder pot servicing can then be performed <I><B>outside </B></I>the machine workspace! Sliding covers on the solder pot open on demand only, to minimize dross formation. Full nitrogen inertion of the solder pot and pump is available.</div> <bR> <div> Operating the machine requires a very minimal learning curve. All functions of the machine are controlled thru the touch screen and includes full manual cycling of all machine functions. Complete machine diagnostics and status messages are also displayed thru the touch screen. Fluxer adjustments are at the operators console and include full gauges with fine adjustment regulators for all fluxer settings. Fluxer applicator speed control is also on the operators console. Pneumatic "Slow Start" prevents machine and product damage. </div> <bR> <div> <I><B>FEATURES:</B></I></div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Touch screen control panel</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Interlocked polycarbonate guarding</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Non-contact air cooled Infrared thermocouple at preheater</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">PLC control system, off the shelf replacement parts</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Pneumatic Z axis with jog function</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Pitch and Yaw adjustment for solder pot leveling with dial indicators</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Precision 1/4 hp pump motor w/closed loop digital speed control</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Digital PID temperature control</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Preheat under temp and over temp monitors</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Solder under temp and over temp monitors</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">System Fire Safety package</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Optimized thermal storage convective preheat system</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Adjustable temp rise on preheater</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Calibration ports for thermocouples (type J)</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Easy access to heater strips for ease of maintenance</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Modular design </div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Rapid cycle times as all points are reworked <I><B>simultaneously!</B></I></div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Manual control of all machine functions</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Machine tool quality construction</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">High solder flow and extra large solder pot capacity</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Comprehensive operating manual</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Diagnostic, alarm, and status messaging thru touch screen</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">All stainless steel double wall construction on solder pot and preheater</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Heavy duty structural steel base with a 3/4" thick Aluminum table top</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">12" X 18" board capacity </div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Overhead hood vent (non-powered)</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Low solder level indicator</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Tri-color light tower </div> <bR> <div> <I><B>PROGRAMMABLE FEATURES: </B></I></div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Wave Height / pump speed (100 - 1725 rpm, 1 rpm increments)</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Wave Duration (.01 - 99.99sec, .01sec increments)</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Idle Speed (100-1725 rpm, 1 rpm increments)</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Flush Speed  (100-1725 rpm, 1 rpm increments)</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Flush Duration (.01 - 99.99sec, .01sec increments)</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Solder Temperature (1 - 425 deg C, 1 deg increments)</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Preheat Temperature (10 - 125 deg C, 1 deg increments)</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Manual Pump control</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Display brightness</div> <bR> <div> <I><B>OPTIONS:</B></I></div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Nitrogen inerted pump column</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Nitrogen inerted solder pot including pump column</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Color Touch screen</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Network data reporting and process monitoring</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Integrated bar code reader</div> <div> <B><IMG BORDER="0" SRC="Symb075c00b700f00000ff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">-NEW-</B> <FONT SIZE="3" COLOR="#FFCC66" FACE="Arial" >Software based decel and/or accel ramps for superb icicling control on long or difficult leads</FONT></div> <div> <I><B><IMG BORDER="0" SRC="Symb075c00b700f066ccff00.gif" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Custom function programming</B></I></div> <bR> <DIV ALIGN="LEFT"></DIV> <div> <I><B>Specifications:</B></I></div> <div> <TABLE BORDER="2" CELLPADDING="2" CELLSPACING="1" WIDTH="368" BORDERCOLORLIGHT="#C0C0C0" BORDERCOLORDARK="#808080" FRAME="BOX" RULES="ALL" ALIGN="BOTTOM" HSPACE="0" VSPACE="0" > <tR> <tD VALIGN=TOP HEIGHT= 17 WIDTH="173"><div> Weight </div> </tD> <tD VALIGN=TOP WIDTH="176"><div> 2500 lbs</div> </tD> </tR> <tR> <tD VALIGN=TOP HEIGHT= 17 ><NOBR><div> Dimensions LxDxH in.</div> </NOBR></tD> <tD VALIGN=TOP WIDTH="176"><div> 96 x 48* x 84</div> </tD> </tR> <tR> <tD VALIGN=TOP HEIGHT= 17 WIDTH="173"><div> Max. solder temp</div> </tD> <tD VALIGN=TOP WIDTH="176"><div> 425 C</div> </tD> </tR> <tR> <tD VALIGN=TOP HEIGHT= 19 WIDTH="173"><div> Solder Capacity </div> </tD> <tD VALIGN=TOP WIDTH="176"><div> 475 lbs. </div> </tD> </tR> <tR> <tD VALIGN=TOP HEIGHT= 17 ><NOBR><div> Voltage Requirements</div> </NOBR></tD> <tD VALIGN=TOP WIDTH="176"><div> 240VAC, 3phase</div> </tD> </tR> <tR> <tD VALIGN=TOP HEIGHT= 17 WIDTH="173"><div> Power Required  </div> </tD> <tD VALIGN=TOP WIDTH="176"><div> 60 amps, 3phase</div> </tD> </tR> <tR> <tD VALIGN=TOP HEIGHT= 17 WIDTH="173"><div> Air Volume Motor</div> </tD> <tD VALIGN=TOP WIDTH="176"><div> 1/50hp AC </div> </tD> </tR> <tR> <tD VALIGN=TOP HEIGHT= 17 WIDTH="173"><div> Exhaust</div> </tD> <tD VALIGN=TOP WIDTH="176"><div>  600cfm nominal</div> </tD> </tR> <tR> <tD VALIGN=TOP HEIGHT= 17 WIDTH="173"><div> Air Supply  </div> </tD> <tD VALIGN=TOP WIDTH="176"><div> 8cfm max. @ 80psi</div> </tD> </tR> </TABLE></div> <div> *- requires 36" additional clearance to maintain full access to electrical enclosure</div> <bR> <div> <A HREF="id6.htm" TARGET="_top" TITLE="Contact Us"><U>Contact Us</U></A></div> <bR> <div> Based on our commitment to continually improve our products, we reserve  the right to change speciifcations without notice</div> </td> </tr></table></body>