Selective Soldering
SELECTIVE SOLDERING IS COMPATIBLE WITH CONVENTIONAL & LEAD FREE SOLDER*.
CUSTOM NOZZLES AND FOUNTAINS FOR LEAD FREE SOLDER ARE ALSO AVAILABLE!
*Lead free solder may necessitate optional nitrogen inertion of entire system to minimize dross formation. Ceramic coatings are also available to combat the corrosive nature of lead free solder and other materials such as tin.
The SS3800 is designed for HIGH volume production selective soldering and can be retrofit to an existing line with full SMEMA interface. The 3800 will handle pallets or PCB's up to 12" x 18" with an output rate capability of 10 panels per minute! The machine can be modified to accept larger assemblies up to 24" x 24". This series of selective soldering equipment can be configured with optional, multiple solder pots with dedicated solder nozzles and bar code ID for running various types of product in the same system without any changeover! This machine uses a servo driven INLINE walking beam conveyor which receives an unsoldered assembly and delivers it completed at the exit. The cycle is fully automatic with no operator involvement. A unique feature of our walking beam is the ability to detect misaligned product or product with missing pilot holes, which will halt operation before damage occurs.
The system uses our proven Fluxers, as well as our Preheaters. Unlike most competitive equipment available, the 3800's use a PLC rather than a custom controller and or software. Our design is also very user and maintenance friendly. Machine tool style and quality of construction allows simple access to all maintenance items. The solder pot is mounted to bearing rails so the pot can be extricated from the machine by simply rolling it back and locking in place. Solder pot servicing can then be performed outside the machine workspace! Sliding covers on the solder pot open on demand only, to minimize dross formation. Full nitrogen inertion of the solder pot and pump is available.
Operating the machine requires a very minimal learning curve. All functions of the machine are controlled thru the touch screen and includes full manual cycling of all machine functions. Complete machine diagnostics and status messages are also displayed thru the touch screen. Fluxer adjustments are at the operators console and include full gauges with fine adjustment regulators for all fluxer settings. Fluxer applicator speed control is also on the operators console. Pneumatic "Slow Start" prevents machine and product damage.
FEATURES:
Touch screen control panelInterlocked polycarbonate guarding
Non-contact air cooled Infrared thermocouple at preheater
PLC control system, off the shelf replacement parts
Pneumatic Z axis with jog function
Pitch and Yaw adjustment for solder pot leveling with dial indicators
Precision 1/4 hp pump motor w/closed loop digital speed control
Digital PID temperature control
Preheat under temp and over temp monitors
Solder under temp and over temp monitors
System Fire Safety package
Optimized thermal storage convective preheat system
Adjustable temp rise on preheater
Calibration ports for thermocouples (type J)
Easy access to heater strips for ease of maintenance
Modular design
Rapid cycle times as all points are reworked simultaneously!
Manual control of all machine functions
Machine tool quality construction
High solder flow and extra large solder pot capacity
Comprehensive operating manual
Diagnostic, alarm, and status messaging thru touch screen
All stainless steel double wall construction on solder pot and preheater
Heavy duty structural steel base with a 3/4" thick Aluminum table top
12" X 18" board capacity
Overhead hood vent (non-powered)
Low solder level indicator
Tri-color light tower
PROGRAMMABLE FEATURES:
Wave Height / pump speed (100 - 1725 rpm, 1 rpm increments)
Wave Duration (.01 - 99.99sec, .01sec increments)
Idle Speed (100-1725 rpm, 1 rpm increments)
Flush Speed (100-1725 rpm, 1 rpm increments)
Flush Duration (.01 - 99.99sec, .01sec increments)
Solder Temperature (1 - 425 deg C, 1 deg increments)
Preheat Temperature (10 - 125 deg C, 1 deg increments)
Manual Pump control
Display brightness
OPTIONS:
Nitrogen inerted pump column
Nitrogen inerted solder pot including pump column
Color Touch screen
Network data reporting and process monitoring
Integrated bar code reader
-NEW- Software based decel and/or accel ramps for superb icicling control on long or difficult leadsCustom function programming
Specifications:
Weight
|
2500 lbs
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Dimensions LxDxH in.
|
96 x 48* x 84
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Max. solder temp
|
425 C
|
Solder Capacity
|
475 lbs.
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Voltage Requirements
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240VAC, 3phase
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Power Required
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60 amps, 3phase
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Air Volume Motor
|
1/50hp AC
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Exhaust
|
600cfm nominal
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Air Supply
|
8cfm max. @ 80psi
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*- requires 36" additional clearance to maintain full access to electrical enclosure
Based on our commitment to continually improve our products, we reserve the right to change speciifcations without notice
